Manufacturing Process & Technical Parameters
Manufacturing Process
- Customer provides the design file (or we provide design services).
- CAD/CAM layout preparation.
- Laser cutting of the die baseboard.
- CNC bending of steel rule blades.
- Manual blade insertion.
- Insertion of high-elasticity ejection rubber.
- Consistency check and cutting test.
- Final delivery to the customer.
Lead Time
Depending on the complexity of the puzzle cutting die, delivery is within 2–10 working days.
Technical Parameters
Precision: Tolerance controlled within 0.05 mm.
Service life: Between 200,000–500,000 cutting cycles.
Blade Thickness
2pt (0.71 mm): Suitable for 1.6–2.0 mm board.
3pt (1.05 mm): Suitable for >2.0 mm board.
Baseboard Options
Birch plywood (optional): Cost-effective.
Metal base (optional): Longer lifespan, reusable.
Why Choose LEXSON
High consistency: Strict quality control and a team of technicians with 20+ years of experience.
Premium Components: Only uses top international-grade steel rules, baseboards, and ejection rubbers.
Global clients: Exported to over 30 countries, with an extensive network of partners.
Best Value: Among puzzle cutting dies of equivalent quality, LEXSON consistently offers the best cost-performance ratio in the industry.
Common Styles of Puzzle Cutting Dies
The common styles of puzzle cutting dies can be generally classified into the following types:
Random Cut: Irregular shapes and sizes, ideal for adult puzzles.
Ribbon Cut: Traditional row-and-column cut, uniform piece shapes; suitable for all ages.
Whimsy Cut: Customized thematic shapes (e.g., animals, logos), suitable for all ages.
Applicable Boards
Puzzle cutting dies are commonly used on the following types of boards:
- Grayboard: Typically 1.6–2.2 mm thick, generally matched with 2pt (0.71 mm) dies.
- Blue Core Board: Typically 1.6–2.3 mm, cut with 2 pt (0.71 mm) dies.
Conclusion
With over 20 years of expertise, LEXSON provides one-stop solutions for puzzle cutting dies, from design to finished products. Our high-quality dies are trusted by clients in 30+ countries worldwide. For any inquiries, please feel free to contact LEXSON—we are always happy to serve you.
